bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and totally smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, ideal for any motor desired. Outside spiral bevel stage for effective options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also essentially possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation situation of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is definitely cheaper to manufacture. However, since only small profile coverage could be recognized with gearwheels with straight or helical the teeth, this bevel gearbox runs quietly and has less transmittable torque than other bevel gear teeth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total coverage, but are already more costly to manufacture than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one part due to the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the assistance lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be noticed in bevel gearboxes. When a right angle gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Reduce torques in single-stage tranny ratio range
Ever-Power is Bevel Planetary Gearbox engaged in the field of manufacturing Bevel Planetary Gear Box with optimum style feature and latest technology of enhancing the geometrical precision of the gear teeth profile with the team of experienced specialists. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are established 3 Planet mounted on the Planet carrier engaging also with the Sun Gear (Pinion) and reduced Output swiftness is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft keeping the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and made to specifically meet up with the multiple requirements of our customers. The mixture of surface gears and precision equipment components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as one, dual or triple stage style. This allows overall transmission ratios from i = 3:1 to i actually = 512:1 to be noticed. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for every applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and easy running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes benefit of the strengths of every technology: small size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one sluggish helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of these compact gear systems is based upon specific analyses using FEM methods, which means performance, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
A lot of variants ensures optimum adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery occasions for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional elements available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider who supplies complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy performance, low noise, long program lifestyle, high radial loading ability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with tested Ever-Power quality. Ready obtainable sizes guarantee not only a large torque spectrum but also something range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly advanced drive and gear unit solutions. Our standard item range already contains solutions for a large number of particular requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Gear, Mining, and Steel industries.