Item Description
- RV – Dimensions:–150
- Enter Choices: with enter shaft, With Sq. flange,With Input Flange
- Enter Electricity .06 to 11 kW
- RV-Measurement from 030 to 105 in die-cast aluminium alloy budy and over a hundred and ten in cast iron
- Ratios amongst 5 and one hundred
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium models are supplied full with artificial oil and enable for universal mounting positions, with no want to modify lubricant amount
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Dimension 030 and more than are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combos: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, minimal/higher temperature oil, filling/drain/breather/amount plug.
Specialized parameters
Kind | Previous Sort | Output Torque | Output Shaft Dia. |
SNW030 | RV030 | 21N.m | φ14 |
SNW040 | RV040 | 45N.m | φ19 |
SNW050 | RV050 | 84N.m | φ25 |
SNW063 | RV063 | 160N.m | φ25 |
SNW075 | RV075 | 230N.m | φ28 |
SNW090 | RV090 | 410N.m | φ35 |
SNW105 | RV105 | 630N.m | φ42 |
SNW110 | RV110 | 725N.m | φ42 |
SNW130 | RV130 | 1050N.m | φ45 |
SNW150 | RV150 | 1550N.m | φ50 |
About CZPT Travel
ZheJiang CZPT Co.,Ltd(Starshine) have a strong specialized pressure with above 350 workers at present, such as more than thirty engineering professionals, thirty top quality inspectors, covering an area of 80000 square meters and kinds of sophisticated processing equipment and tests equipments. We have a great foundation for the business software advancement and service of high-conclude pace reducers & variators owning to the provincial engineering technologies analysis centre,the lab of gear pace reducers, and the base of contemporary R&D.
Our products are widely utilised in ceramic industry, glass sector, woodworking equipment , substantial voltage switch, foodstuff & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically supply the professional item & provider for the medium and high-stop clients, and our gearboxes are ideal-selling in domestic, and even in overseas , this sort of as in Europe, North The usa, South The united states, Center East, South Asia, Southeast Asia, Africa…etc.
In the potential , CZPT will maintain the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “top quality generates worth” to target on the customers’ demands and give them the competitive transmission solution and generate price for them continuously, and make a higher-end products manufacturing business and create a preferred brand name of changing import items and upgrading repeatedly for the conclude consumers.
Group
High quality Handle
Quality:Insist on Improvement,Try for CZPT With the development of tools producing indurstry,customer never ever satirsfy with the existing top quality of our products,on the opposite,wcreate the benefit of good quality.
Good quality policy:to enhance the total level in the area of energy transmission
Quality Check out:Ongoing Advancement , pursuit of excellence
High quality Philosophy:Top quality results in benefit
three. Incoming Top quality Control
To set up the AQL appropriate stage of incoming materials manage, to supply the material for the entire inspection, sampling, immunity. On the acceptance of qualified goods to warehousing, substandard products to just take return, check out, rework, rework inspection liable for tracking poor, to keep track of the provider to take corrective actions to avoid recurrence.
four. Procedure Top quality Handle
The production website of the first evaluation, inspection and final inspection, sampling in accordance to the demands of some initiatives, judging the high quality modify trend identified abnormal phenomenon of production, and supervise the manufacturing office to enhance, eradicate the abnormal phenomenon or state
5. FQC(Closing QC)
After the production section will full the product, stand in the customer’s place on the finished item quality verification, in order to guarantee the good quality of consumer anticipations and requirements.
six. OQC(Outgoing QC)
Following the solution sample inspection to figure out the experienced, permitting storage, but when the completed solution from the warehouse before the official shipping and delivery of the products, there is a examine, this is referred to as the shipment inspection.Check out content:In the warehouse storage and transfer status to validate, even though confirming the delivery of the merchandise is a product inspection to establish the certified products.
Packing
Shipping and delivery
US $18.79-362.89 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | 90 Degree |
Layout: | Corner |
Gear Shape: | Worm and Worm Wheel |
Step: | Single-Step |
###
Customization: |
Available
|
---|
###
Type | Old Type | Output Torque | Output Shaft Dia. |
SNW030 | RV030 | 21N.m | φ14 |
SNW040 | RV040 | 45N.m | φ19 |
SNW050 | RV050 | 84N.m | φ25 |
SNW063 | RV063 | 160N.m | φ25 |
SNW075 | RV075 | 230N.m | φ28 |
SNW090 | RV090 | 410N.m | φ35 |
SNW105 | RV105 | 630N.m | φ42 |
SNW110 | RV110 | 725N.m | φ42 |
SNW130 | RV130 | 1050N.m | φ45 |
SNW150 | RV150 | 1550N.m | φ50 |
US $18.79-362.89 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | 90 Degree |
Layout: | Corner |
Gear Shape: | Worm and Worm Wheel |
Step: | Single-Step |
###
Customization: |
Available
|
---|
###
Type | Old Type | Output Torque | Output Shaft Dia. |
SNW030 | RV030 | 21N.m | φ14 |
SNW040 | RV040 | 45N.m | φ19 |
SNW050 | RV050 | 84N.m | φ25 |
SNW063 | RV063 | 160N.m | φ25 |
SNW075 | RV075 | 230N.m | φ28 |
SNW090 | RV090 | 410N.m | φ35 |
SNW105 | RV105 | 630N.m | φ42 |
SNW110 | RV110 | 725N.m | φ42 |
SNW130 | RV130 | 1050N.m | φ45 |
SNW150 | RV150 | 1550N.m | φ50 |
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2023-01-13