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Using miniature gears, Ever-Power has designed and built exclusive, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes can be found in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that were created and created to meet your specific specifications.
Contact us for the mini gearbox your application requires, or request a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Speed Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our small gear drives include info on the full selection of body sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are application rated for the ideal balance of overall performance and cost. Torque could be balanced to meet your RPM and operating life requirements. Lightweight with low backlash functionality (as little as 1°, with choice of 1/2”).
Compact Worm Gearbox result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They provide an output shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposing sides of the housing; output is definitely a keyed bore. Standard one- and double-end shafts can be found and given keys and retainer rings. An array of gear ratios and insight sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on reverse sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high effectiveness functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior functionality in a wide variety applications and are built with little footprints, making them perfect for procedures where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for boosts to 3,000 RPM. Aluminum housings and stainless steel gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver superior performance with high efficiency, and show rugged building for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a custom miniature gearbox to meet your unique specs. We can produce customized micro gearboxes in virtually any configuration your application requires, with result torque levels as high as 900Nm. We can work from your gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new design that delivers the performance you will need. Ask for a quote on a custom made miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive crucial and retainer rings could be supplied to your specs for just about any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our program engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in ” and metric bore sizes. In . and metric precision floor shafts are available from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo electric motor and worm gear is among the crucial strengths of EP worm gearmotors, which combine DC engine technology with exceptional strength and wear resistance. Electric motor and gearbox are designed as you single, compact unit. Thanks to their reduced current draw, these gearmotors deliver more accurate control of operating temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based on this we can select a wide selection of regular customizations to meet the requirements of various properties that are important for each application.
If your application requires a gearbox with some special real estate such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good begin to be able to deliver something that stands out on your side.
Small gearboxes are high-quality gearboxes for regular drives. The electric motor is included with the gearbox into a single device (the first gear is directly on the motor shaft). Individual gearboxes for connection to conventional IEC motors can also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our specialists will be happy to help you create your selection. We are happy to send you documentation or design the right set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being basic and compact in style, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics are similar to helical gears, but its helix angle is typically comparatively bigger) and its own body is generally quite long in the axial direction. The gears in these gearboxes can be right or left-handed depending upon the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear products are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and permit diverse mounting positions and applications, producing them much sought after in the industry. As a result our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be used for the same torque, and smaller gears with excellent power density also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing perform necessary for troublefree rolling contact to be substantially decreased and then the gear backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are used as regular in parallel shaft, shaft installed and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are made for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long lifetime are required. Provided in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and engine flange, and double decrease mixture units for slow acceleration applications. Using cast iron housings, top quality bronze alloy worm wheels and long life bearings, reliability and overall performance are the key top features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
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