Ever-power manufactures conveyor chain sprockets in a number of styles. These include conveyor chain sprockets produced as plate tires or with regular or split hubs fitted using one or both sides. Ever-power conveyor chain wheels can be manufactured in a variety of special materials with hardened the teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have observed numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field hasn’t always been always for the better.
One innovation may be the introduction of sprockets with a straight quantity of teeth. It was thought that would offer customers a greater choice when designing chain conveyor systems. Nevertheless, sprockets with an even number of teeth aren’t recommended by experienced technical engineers.
If a sprocket comes with an even amount of teeth, the same tooth will be involved by the same rollers on each rotation, resulting in uneven wear and decreased services life. An identical result will take place if the number of teeth in small sprocket is a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd number of teeth, however, will give you at least dual the service life.
Double pitch conveyor chain sprockets are often overlooked nowadays but are perfect for saving upon space and have a longer wear life than regular sprockets. Suitable for long pitch chain, dual pitch sprockets possess more teeth than a regular sprocket of the same pitch circle diameter and distribute put on evenly across the the teeth. If your conveyor chain works with, dual pitch sprockets are worth considering.
A lot of today’s conveyors include electronic load monitoring in the control program. While this is a good safety feature, technicians recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is definitely ideal where there’s a slow upsurge in load (because of broken bearings or dirt contamination, for example) as there is certainly time to stop the drive before any damage can occur. In the case of a mis-feed or mechanical breakage, however, where in fact the load increase is certainly sudden, the sensor won’t automatically break the connection between the motor and the powered load and comprehensive damage can be triggered to the conveyor chain and attachments. For this reason a shear pin sprocket is necessary in addition.
Shear pin sprockets may be more costly than standard sprockets first but will certainly limit downtime and save well on alternative costs. If a conveyor turns into overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, hence limiting damage. After the load or obstruction has been cleared, only the shear pin must be changed and the conveyor can quickly start moving again.
In conclusion, older types of sprocket are often forgotten but provide considerable advantages including lengthy service life, limited damage in case of conveyor breakdown and reduced alternative costs.
Our conveyor chains and sprockets are engineered to top quality and performance specifications. Wear resistance, mechanical power, working temperature and coefficient of friction are all important considerations.
Molded and machined sprockets available in a variety of teeth and bore sizes. They are also provided for all plastic-type material chain and modular plastic-type belt products. Our products are designed to help our customers increase their efficiency and improve their working environment
The professionals at Ever-power have been dealing with chains and sprockets for decades. If you’ve worked with other organizations and discovered that you couldn’t discover exactly the right part to your requirements, that’s not likely to happen here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that your project needs in stock, we are able to still custom manufacture per customer requirement. Plus, we keep thousands of unique sprockets in stock and are in a position to ship them out the same time. We realize that any downtime could be costly, and we work hard to ensure that you’re ready to go once again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, but you aren’t sure exactly what you need? This universal problem is one which our Ever-power professionals hear on a every week basis. We master dealing with you to make sure that you get precisely the roller chain sprocket or conveyor chain sprocket that may keep assembling your project or machinery moving again. Sprockets are for sale to a variety of uses from forestry to machinery, and everything in between. It’s every bit as important to choose the correct sprocket as it is to use the right chain — a mismatch could be catastrophic, causing harm to expensive machinery and even harmful accidents. See how Ever-power helps you find the perfect roller chain sprocket.
Struggling with how to describe your sprocket so that you can find another one? Here’s some of the questions that people often ask clients to help point them in the proper direction:
Do you know what type of sprocket you need?
How is your sprocket being used — because a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you need to replace?
How many tooth are in your sprocket?
What size chain are you using?
As possible plainly see, there is a higher level of complexity that goes into to ensuring that we recommend the specific roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing a whole system, you may need a matching chain to go with your sprocket. By replacing both these items simultaneously, you may prolong the overall lifestyle of your machinery. Sagging chains tend to be to blame for inefficiencies that can cause disfiguration of other areas because of inconsistent pressure or slippage. Replacing the sprocket by itself may not be enough to solve the root problem that you’re experiencing. The good thing is that the educated group at Ever-power will continue to work with you to diagnose problems and make recommendations for the best and most cost-effective path forward.
Ready to get assembling your project back ready to go quickly? You may also drop us a note at firstname.lastname@example.org, and we’ll use you to ensure that we provide you with the precise roller chain sprockets or conveyor chain sprockets that you’ll require.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain is designed and designed to optimum contour, materials, hardness, and precision to obtain the highest performance of conveyor operation.
We offer a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that use S rollers engage with almost every other tooth. Sprockets will have an extended life as chains build relationships different teeth each time the rollers rotate (when actual number of the teeth is odd).