Custom Pulleys
Ever-power gets the expertise and technical capabilities to manufactures pulleys that are created for the most intricate applications. Our state-of-the-artwork technology can accommodate any type 
of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we will be able to produce it no matter what size, material or fine detail required. Furthermore to assist with your tasks Ever-power can manufacture a prototype in addition to any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You may also design your very own pulley model using our customized 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard metallic for all stock pulleys & most custom pulleys. Nevertheless, there are a number of other materials and finished such as steel or hard anodized aluminium that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to create your customized pulleys with the fastest turnaround time in the industry. Watch our Components and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We can also manufacture pulleys using a variety of other materials such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the style phase of consumer orders, to help our customers obtain the most affordable and effective pulley or sheave style.
We utilize the latest inspection devices that helps us to keep quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a complete host of items that the majority of manufacturers can’t afford; things such as particular tooling, manufacturing, and processes. These special extras had a need to create custom parts mean a protracted lead time and, eventually, increased prices.
For a lot of companies, creating custom parts is handled in specifically this way. At Torque Transmissions, nevertheless, we have a different way of handling custom parts which makes better feeling for our business and for our clients businesses.
At Torque Transmission we utilize a PULL production process. Pull-through production is characterized by smaller sized batches, quick responses to consumer demands, and smooth item flow. This kind of creation is an example of lean manufacturing and is the key reason why we are able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
Simply no inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we use our standard mold foundation system to make unique mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an purchase is started it movements through the manufacturing process without delays or queues
Pull-through production of the kind facilitates product customization since the products are made when they are ordered. This enables us to offer products that will meet a customer’s requirements, rather than offering standard items that may not meet the needs of a person or do the job 100%.