Many of our projects are unique within the industry and represent one of the most challenging sizes and geometries of gears produced today. We maintain a wide range of rare gear shaping gear and also advanced CNC milling and turning centers, which allows us to make a vast selection of gear, sprocket, gear rack for Woodworking Industry function, and rack sizes, forms, and patterns.
To achieve the high rack strength the customer required, the main of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no various other manufacturers can produce. The part shown this is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is necessary to the operation of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Many times customers e mail us because OEM parts are no more available or are cost prohibitive. Often, customers have found that the grade of replacement parts made by us exceed the quality their OEM parts.
To achieve the high rack power the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can produce. The part shown this is a helical gear rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the considerable know-how of our experienced experts in both device and machine engineering, our clients benefit from a distinctive synergy effect that leads to an increased service lifestyle of both machine and equipment, as well as an optimal formed part quality. We aim to surpass your goals and make sure your success with our quality.
For years, a machine tool builder had manufactured their very own precision gear racks to achieve ultra-precise positioning on their machines. They also required this because their critical customers demanded that their devices maintain accurate positioning without any mistake compensation on the axis.
To save lots of costs, they wished to look for a gear rack supplier who could accomplish the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which got a complete pitch deviation of significantly less than twelve microns (< 0.012 mm) over a one meter length. The actual pitch deviation was measured at 20º C and marked on each rack.