Sprockets are very important mechanical elements. As the most common part used in conjunction with sprockets, chains can be defined as a series of joined (typically steel) links, flexible in only one direction and utilized to transfer power in machinery through enmeshing with the machine’s sprockets. Industrial manufacturing is one of the more common industries that reap the benefits of sprockets. However, extra industries include automotive, for power transmitting applications; agriculture and forestry, in various types of tools; film and paper, for film transport mechanisms within move projectors and cameras; and electronics, for pc printers and electrical motors.
Sprockets are made from a wide variety of materials: stainless, which is most effective for temperature and food processing applications; cast iron, most often used with smooth wire conveyor belts; and plastics such as nylon, polyethylene and polyurethane, which enable continuous make use of at high temperatures.
Sprockets are formed in much the same way as gears , through cutting methods such as hobbing, so that they are able withstand harsh and repetitive use. Sprocket hobbing is the process of using a broaching machine to cut the grooves, referred to as teeth, into a component. Capable of reducing sprockets with different amounts and varying sizes of teeth, sprocket hobbing can be used to make teeth for many different kinds of sprockets. Extra machining processes are utilized, such as drilling, in order to ensure the best the teeth and closest tolerances. Secondary provider including temperature treating and hands finishing can be utilized in order to provide additional power and quality. Often cut in both English and metric measurements, there are many different types of sprockets offered including idler, roller chain, split, timing belt and film.
Idler sprockets are used to prevent whipping action and also to help obtain ideal chain stress in power transmissions. Also useful in power tranny, roller chain sprockets are light-weight, durable and frequently used for precision devices components. Split sprockets, however, are of help in applications requiring detachment without needing to dismantle machinery. Timing belt sprockets are also known as synchronous sprockets and offer timed, nonslip power transmitting. Film sprockets refer to the type of sprocket used to go film through various devices by engaging with holes located along both sides of the film strip.
If you need a non-slippage solution that can operate at high speeds, look no further then Applied. We bring sprockets in a number of sizes and styles to meet your unique application needs. Store from conveyor, engineering class, cable chain or bushed design sprockets supplemented by components like weld-on hubs and guideline rings and much more.