Reliable, self-locking drive for ventilation and display screen installations
Ventilation and screening are two of the most important simple strategies that growers make use of every day to maintain the perfect climate and achieve maximum crop yields. It really is critically important for growers in order to open, close and adjust air vents and climate screens at any moment and with a high degree of precision. Growers depend on these systems to are they should, and depend on the drive systems that control their displays and air vents.
In order to guarantee the dependability of ventilation and screen installations, Ever-Power introduced the EP engine gearbox – a concise and highly dependable self-locking drive that is developed specifically for use in horticulture. The Ever-Power EP is now the standard with regards to drive technology for cup greenhouses, and has a well-earned popularity for reliability, long service life and versatility.
Because your drive units have to work every period you need them
The EP engine gearboxes have been created specifically to allow you to control the climate within your greenhouse with a high degree of precision. The EP’s smart and reliable design implies that it guarantees constant control of ventilation and screen positions, regardless of the circumstances, load or greenhouse style.
Versatile
There is an array of EP motors including many different versions with various speeds, torques, voltages and drive shafts. This implies that different projects, applications and systems can be installed with the same universal drive.
Reliable
The EP is developed, produced and tested entirely in-house. This means we are able to guarantee the quality of all our gearbox motors, which have a hard-earned popularity for reliability and lengthy service life.
Easy to install
RW motors are easy to install and make use of. Greenhouses builders and installers like to work with our systems because they’re so simple to install and due to the potency of our drive units and control units.
Precision growing
Ridder RW motors allow you to control the position of the vents and screen installations extremely precisely. Thus giving you high-precision control over crop production, crop quality and energy usage in your greenhouse, enabling you to increase the viability of your procedure.
Ever-Power offer a comprehensive selection of gearboxes to complement their products.
Our essential oil bath worm and wormwheel gearboxes can be found in a range of sizes from No.1 to No.8 (100kg to 35 tonnes).
Gearbox options include:
Anti-tilt handwheel shaft assembly
Patented friction brake
Motorised (electric)
Motorised (pneumatic)
Naturally, spares can be found from stock, delivered by possibly post, carrier, sea or airfreight.
We offer full repair and refurbishment services which include reload testing.
1. A self-locking non-backdrivable gear system, comprising: a. a principal motor insight adapted for rotation of a self-lubricating gearbox about the axis of a drive shaft; b. stated gearbox comprises: i. an insight ring gear mounted around said driveshaft and positioned in meshing engagement with stated primary motor insight; ii. a band plate and seal configuration installed to said ring equipment for sealing parts within said ring gear to allow the inner self-lubrication of said gearbox through a volume of lubricant; iii. a planet locking equipment rotatably mounted within stated ring equipment, whereby said planet equipment rotates with said ring gear and also rotates about its own installation axis; iv. an output spur equipment rotatably mounted within said ring equipment in a radially inward, concentric regards to said ring gear and additional includes an result shaft adapted for installation to said drive shaft, said output spur equipment has N +/−X number of gear teeth in meshing engagement with stated planet gear; v. a fixed spur equipment fixedly mounted around said result shaft and positioned adjacent to said result spur equipment, said fixed spur equipment has N number of gear the teeth in meshing engagement with said planet equipment; and vi. wherein said fixed and output spur gears have substantially similar diameters to allow said fixed and result spur gear the teeth to substantially align while engaging with said planet gear, vii. wherein said set and result spur gear teeth comprise a noise-dampening pressure angle configuration which angularly compliment stated planet gear teeth, viii. whereby rotation of said primary motor insight causes rotation of said ring gear which in turn causes rotation of stated planet gear which in turn causes rotation of stated result spur gear which in turn causes rotation of stated drive shaft, and whereby in the lack of rotation of said band gear a rotational power applied to said output spur equipment forces the considerably aligned said set and output gear the teeth to lock said planet locking gear in place.
2. The gear system of claim 1 further comprising another planet locking gear rotatably mounted within stated ring equipment in 180° off-set relation with respect to the first world locking equipment, about the entire 360° circumference of the ring equipment, whereby said first and second planet gears rotate with stated ring gear and also rotate about their personal respective self locking gearbox mounting axes while engaging stated fixed and result spur gear teeth, and whereby in the lack of rotation of the band gear a rotational power applied to said output spur gear will push said fixed and output spur gear tooth to lock said 1st and second planet gears in place.
With reference to the use of the inventive gear system discussed herein, the system provides a simple and low-cost self-lubricating gearbox that can be driven in a forward and reverse direction via an input motor shaft, but can’t be back-driven through its output gearing. By virtue of its configuration as a ring gear, the invention could be effectively integrated into any rotating machinery which utilizes a winch/drum. As such, these inventive equipment systems have particular app in neuro-scientific overhead lifting machinery, although the invention is not so limited. For example, winch machinery that utilizes a cable winding onto a cylindrical or pile-up drum must be able to wind in both a clockwise and counterclockwise direction, but not drop the strain. These inventive equipment systems can also be put on move scenery, create effects, and manipulate overhead light and machinery during theatrical performances.
In the case of machinery that uses chain or screw jack components, a non-back driving, self-locking gearbox would offer benefits superior to existing configurations made up of friction brakes and worm drive gearboxes. The integrated advantages of a planetary type gear train further enable a compact assembly. The system’s hollow through the center output spur shaft can complete wiring through to a rotating connection, as well as the simple insertion of downstream tools shafts. This would be particularly useful for cable drums winding electrified cable, and turntables with electrics/electronics up to speed, for example.
The inventive gear system moreover addresses certain disadvantages of similar existing equipment systems, e.g., vibration and noise issues that are unacceptable using settings (such as during theatrical performances) and burdensome maintenance through the regimen lubrication of the system gears.
To address such disadvantages, briefly described, the self-locking, non-backdrivable gear system of the present invention comprises a primary motor input and self-lubricating gear package. The primary motor insight is usually adapted for rotation of the gearbox about the axis of a drive shaft. The gearbox comprises an insight ring gear, band plate and seal configuration, planet locking equipment, fixed spur gear, and output spur gear. The input ring gear is installed around the driveshaft and situated in meshing engagement with the principal motor input. The ring plate and seal configuration are mounted to the ring equipment and seal the elements within the ring gear so as to permit the internal self-lubrication of the gearbox through a level of lubricant.
One or more world locking gears is rotatably mounted within the ring gear, whereby the earth equipment rotates with the ring gear and in addition rotates about its own mounting axis. The output spur gear is rotatably installed within the ring gear, in a radially inward, concentric relation to the ring gear, and additional includes an result shaft adapted for mounting to the drive shaft. The output spur equipment has N+/−X number of gear teeth in meshing engagement with the earth gear. The fixed spur gear is fixedly installed around the output shaft and positioned adjacent to the result spur equipment. The fixed spur gear has N quantity of gear teeth in meshing engagement with the planet gear tooth. The fixed and output spur gears have considerably similar diameters to permit the fixed and output spur gear tooth to substantially align while engaging with the planet equipment. The fixed and output spur gear tooth each comprise a noise-dampening pressure angle configuration to angularly compliment the earth gear teeth.
Functioning, rotation of the primary engine input causes rotation of the ring gear which in turn causes rotation of the earth gear which causes rotation of the output spur gear which causes rotation of the drive shaft. Nevertheless, in the absence of rotation of the band gear, any rotational force applied to the output spur gear (electronic.g., via the result shaft) will power the considerably aligned fixed and output gear teeth to lock the planet locking gear set up.
Various other aspects of the machine are provided herein. For instance, within an embodiment of the system having two planet locking gears, the next planet locking gear may be rotatably mounted within the ring gear in a 180° off-set relation with regards to the first world locking equipment, about the full 360° circumference of the ring gear. The 1st and second planet gears rotate with the ring gear and in addition rotate about their very own respective mounting axes while engaging the set and result spur gear teeth. In the lack of rotation of the band gear, any rotational drive applied to the output spur gear will drive the fixed and output spur gear teeth to lock the initial and second planet gears in place.
The principal motor input may include a sprocket in meshing engagement with a timing belt. The principal motor input may otherwise add a sprocket in meshing engagement with a timing chain. The principal motor input may or else include a sprocket in meshing engagement with a plurality of timing gears.
Each seal of the band plate and seal configuration may be an O-band or shaft seal. The gearbox may further comprise a ball bearing ring positioned on the output shaft to facilitate rotation of the output spur equipment. The pressure position configuration may be from about 45 degrees to about 25 degrees. The pressure angle configuration may more preferably be from about 40 degrees to 30 degrees. The pressure position configuration may most ideally be about 35 degrees. The components of the gearbox could be made from metal, plastic, composite, ceramic, wood, plywood, metallic powder, or combinations thereof.
Additional objects, advantages and novel top features of today’s invention will be established partly in the description which follows, and can in part become obvious to those in the practice of the invention, when regarded with the attached figures.
Standard Gear Units
Our Standard Gear Systems are especially suitable for basic applications with normal requirements. They have already been designed for use with three-stage motors. Their housings are machined on all sides which enable installation in virtually any position desired. The gear units are lubricated forever by using a synthetic long-term lubricant
The series Standard Gear Units includes the Standard Worm Gearbox, N-Worm Equipment Unit-light version and the Standard Bevel Gear Systems in the heavy-duty and light version.
Standard Worm Gear Units
PDF Standard Worm Equipment Units
EP Standard Worm Gear Units have been designed for make use of with three-stage motors and servo motors. Because of the large number of attachment and threaded holes provided it can be directly installed in virtually any desired mounting position without any preparatory function being required. The basic gear with solid insight shaft or with hollow insight shaft can be mounted in 24 different designs, see device mounting likelihood of Standard Worm Gear Products.
Technical Datas:
6 sizes: 40, 50, 63, 80, 100 and 125
10 ratios: 6,75; 9; 12; 14; 19; 29; 39; 52; 62 und 82:1
Output torque: from 19 to 1100 Nm
ATEX design available
Self-locking property
of Worm Gear Units
Units Mounting Possibilities
of Standard Worm Gear
Operation and Maintenance
Instruction
Self-locking property of Worm Gear Units
A precondition for the self-locking quality of gear units is a small tooth business lead angle of the worm and thus an efficiency of η ≤ 0,5 with worm traveling. Consequently self-locking gear devices are generally uneconomical when high performances and lengthy operating times are required. A worm gear unit is considered self-locking at standstill if, with worm wheel traveling, beginning with standstill is impossible. This is actually the case with ATLANTA wheel units and gear products when the lead angle is usually <5°. A worm gear unit is known as self-locking from the working condition if the apparatus unit comes to a standstill whilst being backdriven. This is only possible with high gear ratios and incredibly low speeds. Shocks and vibrations can neutralize the self-locking capacity! For that reason a self-locking tooth program cannot replace a brake or reverse-stroke fasten. In order to avoid overstressing of the worm equipment drive due to the very high kinetic energy involved, you should furthermore allow for a certain running-down period after stopping the input.
Standard Bevel Gear Units
PDF Standard Bevel Equipment Units
Our Standard Bevel Gear Units are suitable for all types of applications for rotating and positioning and can be used in every situation and orientation.
The heavy-duty version with three transmission shafts has centering diameters for precise alignment. This version has a robust aluminium or cast iron casing, hardened and lapped bevel gears with spiral teeth.
The light-duty version has a single-block housing made of aluminum and is machined on all sides. It si given adequate mounting holes for set up in any placement desired. The hardened and lapped spiral bevel gears make certain good operation in both directions of rotation.
Technical Datas:
Heavy-duty and light version
5 ratios: 1; 1,5; 2; 3 and 5:1
Output torque: from 2,3 to 170 Nm